NASTT Announces 2024 Outstanding Trenchless Paper Awards

NASTT is pleased to announce the winners of the 2024 NASTT Outstanding Trenchless Paper Awards for New Installations and Rehabilitation. These awards recognize excellence by commending authors of the best NASTT No-Dig Show papers each year. The winning papers were presented at the NASTT 2024 No-Dig Show.

Download the winning papers or the full conference proceedings featured in the NASTT Trenchless Knowledge Hub.

NASTT 2024 Outstanding Paper – New Installation

Understanding the Importance of HDD Radii

Andrew E. Sparks, PE, Laney Directional Drilling, Highland, Utah
James G. Maingot, Laney Direction Drilling, Corpus Christi, Texas

About the Authors. Drew got his start in geotechnical engineering and likes to spend as much time above ground as underground by hiking, mountain biking, backpacking and canyoneering. Jimmy studied geology with plans to work in the oil and gas industry. A downturn in the job market led to HDD expertise and a career in trenchless technology. Jimmy observed how tooling performed in different situations and how tool wear was different with smaller radii for the same subsurface conditions.  “I also observed how required tolerances are often unachievable as designed,” he said. While Andrew understood the importance of providing an allowable radius to allow an HDD contractor some tolerance when drilling it was not until his discussions with Jimmy that he learned how important the tolerance is to construction and how his designs can make construction easier or more difficult.   That led to both realizing they needed to share their experiences so future HDD designs reduce project risk.

Both credit those they’ve worked with over the years for impacting their career.” I was blessed to learn from many outstanding engineers who shaped my knowledge and experience.  I owe all of them a great debt,” Drew shared.  “I’ve been able to learn more about construction engineering and how engineering decisions affect how a project is constructed- especially in the last six years.  This has made me a better, more thoughtful engineer.” Jimmy executed projects ranging from shore approaches, mountain crossings and other complex crossings. and has worked on more than 500 projects on 6 continents and 24 countries. “I’ve worked with many people who’ve impacted my career over the last 40 years, and I’ve tried to learn from each of them.” Jimmy says thanks. “Those experiences have shaped my career, and I hope that I can share some of that learned knowledge to others. “

Jimmy has spent much of his career traveling overseas, but his favorite place is at home with his family. Both Drew and Jimmy are members of NASTT and especially recommend the education programs and volunteer opportunities stay on top of industry concerns and resources.

Abstract. There are numerous rules of thumb used in the design and construction of HDD installations. One of the most frequently used is the design radius for HDD installations. Whether for steel, HDPE, or FPVC the rule-of-thumb design radius is often used as the final design radius. All too frequently, the design radius is also considered the minimum radius if a minimum allowable radius is not defined in the design. Because design radius affects the tolerances allowed for construction, this could place additional constraints on a project, which increases risk and project costs. In addition, the build rate that a contractor is required to maintain is directly affected by the design radius. If the tolerance window between the lower bound radius and the design radius is small, the contractor will have difficulty installing the pipe within the given tolerances. This paper reviews the purpose behind the rule-of-thumb radius, discusses the several radii used in HDD design and construction, and presents an approach to aid engineers and contractors in selecting appropriate radii and tolerances for HDD projects.

NASTT 2024 Outstanding Paper – Rehabilitation

The CIPP Quality Assurance Paradox

Tony Araujo, Paragon Systems Testing, Concord, ON, Canada
Chris Macey, P. Eng., AECOM, Winnipeg, MB, Canada

About the Authors. Like many, Chris Macey stumbled into trenchless technology early in his career. Tony responded to a phone call from an engineer who needed to test for ASTM D790 flexural properties on an engineering material he had never heard of before. “Those early days servicing the testing needs of CIPP clients were challenging because the properties which we measured didn’t always correspond with the client’s expectations for an installation,” Tony explained.  Where other industries had a more extensive history, Tony relied on curiosity, drive and innovation to find solutions. His competitive spirit stemming from being one of seven siblings may have contributed to his success too.

Years later, both Chris and Tony are looking back and ahead. “While there is so much that has been learnt, there is so much more we can do to extend the envelope as well improve on our ability to build new infrastructure and extend the life of existing infrastructure for the benefit of many generations to follow,” Chris says. Both agreed that the long-term value of testing needs to be known.  “Testing in the world of CIPP is both under-valued and under-used a as means to verify that what we built is what we actually need and intended to build,” Chris explained. “It’s investment related to capital cost investment of the asset we are building (never mind the life cycle cost), is so small and so easy to justify; it is hard to understand why it is so under-utilized.”

Outside of their adventures in testing CIPP materials, both enjoy traveling. Tony and his wife Maria have been exploring their favorite destination, Portugal, with Madeira Island and more parts of the mainland still on their itinerary. Chris and his wife Chrystal have been exploring Italy and learning about its more than 500 different varietals of grapes for making wine.

Both Tony and Chris are active members of NASTT.

Abstract.  Cured-place-pipe (CIPP) has demonstrated that it can be an effective rehabilitation technology when implemented within an appropriately managed project. Numerous specifications have been written to describe the processes which are required to ensure that the Owner is left with rehabilitated assets which will deliver the expected life extension of the asset. The processes included in these specifications typically reflect a balance between, on one side, the risk of a failure to meet design objectives and on the other, the cost, both in direct dollars and indirectly in administration and management, to minimize that risk.

While the first CIPP installation was completed in 1971, the first industry standard practice, ASTM F1216 was not published until 18 years later. Even though the standard has seen regular revisions since then, the recommended inspection practices have largely remained the same even while anecdotal evidence to support more rigorous practices has accumulated. Only very recently has published research based upon actual data from installations demonstrated the prevalence and magnitude of natural variation (lower mechanical properties and/or wall thickness) in CIPP installations.

In this vacuum, the content of owner specifications has come to reflect the individual specification writers experience or lack thereof with CIPP and their perception of the risk of not meeting design objectives. Using statistical and economic analysis of actual project experiences, this paper will demonstrate the risks and costs of a CIPP quality assurance process which has been informed by five decades of research and industry experience.

NASTT Congratulates its 2024 Trenchless Rising Stars

Trenchless Rising Stars are young professionals whose record reflects ongoing and exceptional growth in their contributions to the profession and increasing levels of leadership, responsibility and sphere of impact. These early career professionals have a track record that reflects a strong career trajectory and the potential to reach the highest levels of achievement in the profession.

David Agan
Bureau of Reclamation

How did you get started in the trenchless industry? By happenstance I got my start when moving from the East coast to Denver to work for Kilduff Underground Engineering. Todd Kilduff is a great mentor and proponent for the trenchless industry! During my initial interview, I had the opportunity to tour several trenchless projects, and it reinforced my desire to be involved in this field. Trenchless (new installations) projects involve all the cool and exciting aspects of geotechnical design – like ground behavior and classification, dewatering, support of excavation, ground treatment, risk evaluation, and horizontal excavation – often all in one project! By its nature trenchless is very interdisciplinary and getting to work with people in different areas of expertise really expands your knowledge base.

What career advice would you give to a young person? Don’t be afraid to ask questions. Questions have potential to present different perspectives, open dialogue, show you’re engaged and interested and most importantly allow for the continuation of learning.

John Altinyurek
Kilduff Underground Engineering

How did you get started in the trenchless industry? My first introduction to trenchless technologies was thanks to my former manager at WSP, David I. Smith. He had asked me work on a project at DC, and the uniqueness of the concept immediately grabbed my attention. Later I had a chance to get involved heavily with microtunnels on the Bay Park project and realized that trenchless is the future of the underground construction industry.

How do you explain what you do to someone who has no idea what trenchless technology is? I usually ask them: “Have you ever had to change your way because the road was closed due to the road being half open? Trenchless avoids doing that.”

Who inspires you and why? My wife. She is always there when I need her. Unbelievable.

Daniel McManus
Stantec

How did you get started in the trenchless industry? I was working with Stantec as an intern in Walnut Creek, CA where I began to learn about trenchless methods and geotechnical investigations. During this time, I was able to work with and by mentored by an excellent group of engineers who I truly credit everything I know now to.

The best workday I ever had was … finding out that we were working on a project to improve the water supply in my hometown. It was a very wholesome experience to explain to my friends and family what I do and how the project we are working on will help secure the water supply in our town. Short deadlines can make it easy to have tunnel vision and only focus on the tasks you are assigned for a project. Hearing about this project taking place where I grew up is a constant reminder to me to put myself in the shoes of someone in that community to help better understand the impact of the decisions we make on every project in every community.

Bryce Carson
Bond Civil & Utility Construction, Inc.

How did you get started in the trenchless industry? I grew up in this industry. I started working on my first drill crew while still in school and I have been hooked ever since.

How do you explain what you do to someone who has no idea what trenchless technology is? We install pipes for underground utilities anywhere that it is not possible to simply dig a trench from the surface, typically under obstacles such as rivers, railroads or highways.  

What career advice would you give to a young person? To know what you know and what you do not know – that is true knowledge.

Share a challenge you overcame and what motivated you to push through? July of 2023, I joined a new company, Bond Civil & Utility, in order to start up a new Trenchless Division. Every day since has been full of challenges, but having the opportunity to directly shape the business is extremely motivating.

Amin Tehrani
North Texas Municipal Water District

How did you get started in the trenchless industry? My first exposure to Trenchless Technology occurred during my PhD studies, when I had the opportunity to work with Dr. Mo Najafi and Dr. Ellie Kohankar at the University of Texas at Arlington. This experience opened a new door for me in the field of civil engineering. I was fascinated by how innovative and beneficial trenchless technology methods are in overcoming the challenges of pipeline installation and maintenance.

Who inspires you and why? In the trenchless technology industry, there are many people who inspire me, but one person who stands out is Chris Macey. He received the NASTT Hall of Fame Award in 2018 during the No-Dig Show in Chicago, which was also my first No-Dig event. I had the privilege of speaking with him right after he received the award, and over the years, I’ve had the opportunity to work with him on various committees. What has always impressed me about Chris is his incredible modesty and down-to-earth nature. Despite his many achievements, he remains humble and approachable, which I find truly inspiring

What career advice would you give to a young person? Do not to be afraid of making mistakes. Mistakes are an essential part of learning and growth. Don’t be discouraged if things don’t work out perfectly the first time. Instead, see it as an opportunity to try different approaches and learn from the experience. The key is to keep experimenting, be curious, and keep searching for the right solution. The most important thing is to stay persistent and never stop learning.

Brian Dorwart Inducted into NASTT Hall of Fame

The NASTT Hall of Fame is pleased to welcome Brian Dorwart, Senior Consultant at Brierley Associates as its 2024 inductee. The Hall of Fame honors NASTT members who have made outstanding accomplishments and exceptional contributions to the advancement of the North American trenchless industry and NASTT.

As Trenchless Technology techniques were gaining popularity in the US during the late 70s, Brian Dorwart was working in the construction industry as a geologist, geotechnical exploration driller, and construction technician. Immediately following completion of his Master’s degree in Civil Engineering, he started work with a geotechnical engineering firm diving into technical analyses, and management of projects involving geology, geotechnical engineering, underground construction, and geotechnical instrumentation. Dorwart has provided expertise on projects ranging from heavy construction of pipelines, tunnels, dams, and highways, to light industrial buildings and dynamic machine foundations. His area of specialization is the interaction of ground to excavation tools and/or natural environmental processes and ground modification for construction. This specialization has been applied to trenchless technologies including directional drilling, small to large tunnels, soil/rock stability in shoreline protection systems, landslides, during permitting, design, and construction. His management experience includes developing strategies for bid preparation, risk based design, conceptual design, research and development, construction engineering, forensic analyses, and consulting.

Dorwart’s extensive range of expertise in trenchless technologies has contributed to the industry and knowledge base through an understanding of the interaction of subsurface engineering and geology, leaving a legacy of technological advances within the industry and projects throughout North America.

In addition authoring more than 20 papers for NASTT No-Dig Shows, Dorwart has contributed papers or articles to AWWA, GeoStrata, ASCE, ISTT, Trenchless World, UCT, Geotechnical Instrumentation News, Trenchless Technology, DCCA, Tunnel Business Magazine, Geosynthetics, ASTM Geotechnical Testing Journal, US Rock Mechanics Conference, and the Society of Mining.

Upon being told the news, Dorwart responded, “This is quite an honor. I’m honored to just have been considered.” He discussed his commitment to spreading knowledge, getting new engineers excited about trenchless and advancing the profession. “Knowledge is key these days. The more we can pass it around the better. Somebody helped us. Somebody encouraged us,” he remarked. Brian is dedicated to paying it forward having spent a lot of time in the industry, especially in the early 90s as part of the Northeast Trenchless Association and the formation of the Northeast Regional Chapter by helping folks solve problems. “I try to support the young people and get them involved in presenting papers. My name doesn’t need to be on it,” he said. “They’re doing the work and gaining the experience. That’s just part of being an engineer.”

Brian’s induction will be celebrated at the NASTT No-Dig Show on April 16 during the Casino Royale. Purchase your ticket when you register to attend the conference.

Warren Environmental Set to Establish Roots in Georgia with Relocation

[Gainesville, Georgia] – Warren Environmental and Coatings, LLC (Warren Environmental), a leading manufacturer of proprietary epoxy products and patented application technologies, is excited to announce its strategic relocation from Massachusetts to Georgia this fall. This move reflects the company’s commitment to enhancing operational efficiency, expanding its presence, and better serving its Approved Applicator Network.

The new 15,000-square-foot manufacturing facility in Gainesville, Georgia, offers numerous advantages for Warren Environmental. The decision to relocate was driven by several factors, including improved logistical capabilities and enhanced operational efficiency. The location in Georgia will facilitate faster shipments of products, enabling Warren Environmental to better serve its expanding Approved Applicator Network. In addition, the new facility will provide operational efficiencies regarding optimized layout and design, up-to-date infrastructure, and additional space to accommodate the increased production and storage needs.

Company President Brian Brandstetter expressed his enthusiasm about the move, saying, “This relocation represents a significant milestone in our company’s growth. Our new location in Georgia aligns with our long-term goals and enables us to provide our applicators and their clients with quality and readily available epoxy products.”

As Warren Environmental relocates its manufacturing facility, it remains committed to providing the same high-quality epoxy coating system and excellent service that its applicators have come to expect. The company assures all existing and prospective applicators, as well as their customers, that this relocation will have little to no impact on their current operations. The relocation process has been thoroughly planned to ensure a seamless transition without disrupting operations.

The official address of Warren Environmental’s new headquarters is as follows:

Warren Environmental and Coatings, LLC
1596 Fulenwider Road
Gainesville, GA 30507

About Warren Environmental

Warren Environmental is a leading manufacturer of proprietary epoxy products and patented application technologies. Since 1996, Warren has protected or rehabilitated private and municipal clients’ water and wastewater infrastructure throughout the U.S., with safe and effective epoxy coatings for all environments.

For more information about Warren Environmental and its relocation, please visit our website at www.warrenenviro.com or contact info@warrenenviro.com.

NASTT Announces 2023 Outstanding Trenchless Paper Awards – Rehabilitation

NASTT is pleased to announce the winners of the 2023 NASTT Outstanding Trenchless Paper Awards for New Installations and Rehabilitation. These awards recognize excellence by commending authors of the best NASTT No-Dig Show papers each year. The winning papers were presented at the NASTT 2023 No-Dig Show.

Download the winning papers bundle or the full conference proceedings in the NASTT Online Store.

Authors of both papers will give encore presentations at the NASTT 2024 No-Dig Show in Providence, Rhode Island.

NASTT 2023 Outstanding Paper – Rehabilitation

Emergency Trenchless Rehabilitation of the East Don River Trunk Sewer and the Highland Creek Interceptor.

Christopher C. Macey, Global Technical Practice Leader, AECOM, Winnipeg, MB

Bo Pajic, Program Manager, Capital Works Delivery, Toronto Water Division, Toronto, Canada

Kristy Gibson, Program Manager, Capital Works Delivery, Toronto Water Division, Toronto, Canada

 

About the Authors. The team that put together this year’s winning paper for rehabilitation is comprised of experts with the experience necessary to tackle an emergency situation during the COVID crisis. Kristy Gibson is a Senior Project Manager with the City of Toronto, where she has managed both linear and vertical infrastructure upgrade projects for Toronto Water since 2015. Bo Pajic is a professional engineer and has been with Toronto Water since 2010 and took the lead in developing the City-Wide planned Sewer Rehabilitation Program in 2015. Chris Macey, P. Eng. is a Vice President and the Americas and Global Technical Practice Leader for AECOM for Condition Assessment and Rehabilitation of Underground Infrastructure with more than 45 years of experience. 

“This project is important to showcase to the industry given its complexity and urgency, especially the Highland Creek site due to its proximity to the Scarborough Hospital,“ Pajic noted. “Trenchless methods allowed the repairs to be completed in a more expeditious manner when compared to open-cut replacement, which was critical during COVID.” Macey agrees. “This work was particularly critical and getting it done and getting the message out there means a great deal.” The City staff were also an important part of the team especially Richard Noehammer, William Shea, Garry Boychuk, Adam Zietara, Jian Lei, George Roknic, Irina Vasile. and Sarah Duff. Pajic and Gibson were thrilled to work alongside Macey, who In 2019 was elected to the NASTT Hall of Fame for his work in Condition Assessment and Rehabilitation. “We would like to thank Chris Macey for his steadfast contributions to the City of Toronto’s Sewer Rehabilitation Program,” they said.”As a leading industry expert, his knowledge and expertise on the Program and specifically in the completion of this emergency project was invaluable.”

Abstract. The East Don River Trunk Sewer (EDTS) and the Highland Creek Interceptor (HCI) Sewers are both critical sanitary sewers in designated ravine areas in Toronto, ON. Both sewers were originally constructed in the 1950’s and during the course of 2020 and 2021, they developed surficial sinkholes due to severe loss of ground into defects in the pipe and manhole structures.

The EDTS was a 1200 mm (48”) diameter pipe in very soft soils and the settlement had engaged 12 pipes with a maximum settlement of about 600 mm (2 feet). Its failure would have resulted in the direct discharge of large sewer volumes in the East Don River. The adjacent section had previously failed and showed signs of active deterioration as well due to loss of ground.

The HCI sinkhole was centered over a Maintenance Hole (MH) that was 9 m (30 feet) deep and had engaged 2 -900 mm (36”) pipes and approximately 4 – 1050 mm pipes (42”). The maximum amount of pipe settlement was about 400 mm (16”). Its failure would have engaged a bridge structure and would also have resulted in large sewage flows into the adjacent Highland Creek.

This paper captures the two separate emergency response efforts in 2021 and early 2022, where both locations were uniquely repaired using a balance of external ground stabilization techniques and CIPP lining with minimal ground disturbance. The HCI repair included MH lining and a single tapered CIPP tube shot with 4 different design sections (varying wall thickness and tube circumference).

North American Society for Trenchless Technology Announces Innovative Product Award Winners

The North American Society for Trenchless Technology (NASTT) announced the 2022 Abbott Innovative Product & Services Award winners at the NASTT 2022 No-Dig Show at the Minneapolis Convention Center in Minneapolis, Minnesota. The Abbott Innovative Product & Services Award celebrates companies with a state-of-the-art product or service making a significant impact in advancing the trenchless industry in the areas of rehabilitation or new installation.

The selected winners met the highest-level of standards for each category. Products were judged on Innovation (concept, method, development); Value (need, advantages, cost); and, Impact (sustainability, social/environmental responsibility and potential).

“Honoring those who successfully implement outstanding projects that can bring transformative change to trenchless technologies provides industry-wide recognition of their approach to address the needs and priorities of the industry and their customers,” said Matthew Izzard, NASTT Executive Director. “The Innovative Product & Services Award is a testament to the skill, ingenuity and vision of the creative teams that research, develop, design, market and operate these products.”

Winners

In the category for New Installation, the award was given to Boyd Tech, Inc. for its B-Tech Connections.  A means to mechanically connect HDPE piping for pulling, pushing and transitions, B-Tech Connections provides a pipe-to-pipe connection wherein ID & OD remain the same. Either permanently locked or temporarily installed, connections are water-tight with a broad range of applications in trenchless and non-trenchless applications. Long life span, fast assembly times, make this connection method, efficient and cost-effective for any HDPE project or application. For more information, contact  Sam Boyd, President at samboyd@boydtech.us or visit https://boydtech.us/.

In the category for Rehabilitation, the award was given to Insituform, an Aegion LLC brand, for its CIPP Carbon Filter System, a carbon filtration solution for CIPP steam-cured product that exhausts Volatile Organic Compounds (VOCs) and accompanying odors. The innovative filtering system uses selected carbon and other filtration media in a filter canister design to capture the VOC. This device will significantly reduce or eliminate (depending on the diameter of the CIPP installation) the amount of VOCs from the emissions. Potential reduction of reportable greenhouse gas emission is greater than 90 percent.  For more information, contact Dennis Pivin, VP Environmental, Health, Safety and Security, at dpivin@aegion.com or visit aegion.com

Finalists
NASTT also honors the finalists in each category:

New Installation

Ditch Witch for AT32 All-Terrain Direction Drill | ditchwitch.com

Herrenknecht AG for AVN 800 HR – MTBM | herrenknecht.com

LaValley Industries for PITPUMP™ powered by the EMPOWER™ electric generator | lavalleyindustries.com

Primus Line for Primus Line® Overland Piping | primusline.com

Subsite Electronics for Marksman™ HDD Guidance System | subsite.com

Rehabilitation

AppliedFelts for Envirocure | appliedfelts.com

Aries Industries for Wolverine 2.0 | ariesindustries.com

Electro Scan Inc. for Electro Scan KINGFISHER | electroscan.com

HammerHead Trenchless for Next Generation Bluelight LED CIPP System | hammerheadtrenchless.com

HK Solutions Group for Monoform PLUS | hksolutionsgroup.com

Nukote Coating Systems International LLC for 360 Ringtech Robotics | nukoteindustries.com

PipeFusion CIPP for PipeFusion Xtreme | pipefusioncipp.com

Waterline Renewal Technologies – LMK Technologies for UV T-Liner Shorty | waterlinerenewal.com

Presentations about each product were made at the Innovative Products Forum at the NASTT 2022 No-Dig Show and are available online via the NASTT YouTube channel. The winners will also be featured in the summer issue of Trenchless North America, NASTT’s essential read for trenchless professionals. To learn more about NASTT awards, visit nastt.org/awards. The award is named for the late Joseph L. Abbott, Jr., an active NASTT member since its founding in 1990 and a champion of innovation.