Industry News, trenchless products
March 10, 2020 – LAKE MILLS, Wisc. – HammerHead® Trenchless, a leading manufacturer of trenchless installation, rehabilitation, and replacement solutions for underground utility infrastructure, today announced a new addition to its award-winning line of Same Path™ technology: the NEW SLX1300 trenchless pipe extraction system for small diameter steel natural gas services.
Pipe extraction using the patented SLX1300 is an innovative new method of replacing coated and bare steel gas service lines 0.5 to 1.25 inches in diameter, up to 100 feet in length. The hydraulically powered SLX1300 unit produces up to 13.3 tons of pulling force to extract the pipe from the ground while simultaneously pulling new HDPE or MDPE pipe into the same location as the existing pipe, reducing risk to surrounding utilities.
“HammerHead has a strong track record of working closely with crews in the field to find cost-effective solutions for addressing deteriorating gas pipelines,” said Josh Hood, HammerHead Trenchless senior product manager. “A gas company approached us about finding a trenchless way to replace bare steel and our engineering team applied operator feedback to design the SLX1300 to meet needs unique to the gas market. The final design includes innovative features to minimize excavation and reduce operating requirements.”
One feature is the unit’s on-board pipe shear that the operator engages to cut the pipe material as it is extracted into manageable segments for easy disposal.
The pipe extraction process requires two access points: a machine pit located where the service connects to the main, and an access point opposite the machine from which to pull in the new pipe. A cable is fed from the machine through the pipe and attached to the new pipe at the other end. The machine’s jaws clamp the steel pipe and the cable within it, and the machine is then engaged to pull the pipe from the ground. The jaws release and the machine cycles forward to clamp and pull another segment. The pipe shear located behind the machine’s clamping jaw can be engaged at the operator’s discretion to segment the extracted pipe in any length as space allows.
The compact size of the unit requires a working pit approximately 4 feet wide by 4 feet long and the entire system can be transported in the back of a standard pickup truck, reducing costs associated with extensive excavation and support equipment needs.
“The US DOT reports that there are more than 1.5 million of bare steel services still in operation in the US and the lack of a protective coating can cause the steel to corrode and deteriorate faster than other materials. Having efficient and cost-effective replacement methods for these kinds of pipes is critical,” explained Hood. “Operators across the country have observed the cost savings and benefits of trenchless construction methods so we’re proud to introduce a new trenchless technology that facilitates rapid replacement of at-risk steel gas pipes.”
The HammerHead Trenchless line of Same Path Technology also includes a patented pipe slitting system used for the trenchless replacement of plastic gas services. The SLX1300 is designed for steel pipe but preliminary field testing on additional pipe materials is underway.
The new SLX1300 pipe extraction system will be on display in the HammerHead Trenchless booth (#C31747) at the CONEXPO-CON/AGG show March 10-14 in Las Vegas, Nev.
The SLX1300 is available from HammerHead Trenchless authorized dealers in North America. Authorized dealers can be found on the web at www.hammerheadtrenchless.com or by calling 800.331.6653.
Photo: The HammerHead Trenchless SLX1300 pipe extractor offers a trenchless solution for replacing 0.5-1.25” steel gas services by extracting the steel pipe and simultaneously pulling new PE pipe into place.
Industry News, trenchless products
Multiple configurations available for maximum versatility
PELLA, Iowa, March 11, 2020 – Building on the success of the D220x300 S3 Navigator® horizontal directional drill (HDD), which created a new category in the HDD industry, Vermeer is setting a new standard with the D220x500 S3 Navigator® horizontal directional drill. With the ability to be configured for large-diameter water and utility installs in urban areas, as well as challenging pipeline work, the Vermeer D220x500 S3 delivers up to 54,000 foot pounds (39,828.2 Nm) of torque at a spindle speed of 36 revolutions per minute, 240,400 pounds (1069.4 kN) of thrust/pullback, and fluid flow rates of up to 350 gallons per minute (1324.9 L/min) if the onboard pump is selected. The D220x500 S3 is available with an onboard cab or stand-alone operator cab, and with a 20-foot to 30-foot (6.1-m to 9.1-m) rod rack. Contractors can also choose between a rod stager or full-length catwalk, as well as add an optional mud pump, crane or hydraulic scissor lift for optimum staging efficiency.
“The new D220x500 S3 integrates many of the quality features found on the Vermeer D220x300 S3 HDD, but with even more versatility and ramped-up performance,” said Tod Michael, product manager of trenchless products for Vermeer. “This drill is designed to meet the needs of utility contractors performing large-diameter city work, as well as pipeliners that are performing long, large-diameter bores.”
Choose the configuration
Outfitting the Vermeer D220x500 S3 with a 30-foot (9.1-m) rack gives crews the ability to use a variety of Range 2 drill pipe at various diameters and a range of 29 feet to 32 feet (8.3 m to 9.8 m) in length — an ideal setup for performing pipeline work. This rack configuration can be paired with a rod stager that holds four rods or a full-length catwalk. Crews will also like the benefits of using the optional hydraulic scissor lift with the rod stager to help reduce drill rod and wireline staging cycle times. Also, if paired with a stand-alone pump, the D220x500 S3, with its four 1.5-inch (3.8-cm) mudlines and 3-inch (7.6-cm) head shaft, can accommodate 650 gallons per minute (2460.5 L/min) of downhole drilling fluid flow.
For more mobile operations, the D220x500 S3 can be equipped with an on-board excavator-style cab that has a view of the open-top vises, as well as the rack and rod stager. Both the on-board and detached cab include the same dual multifunction joystick controls found on all Vermeer S3 horizontal directional drills.
Jobsite performance
The Vermeer D220x500 S3 is built with a 415-horsepower (310-kW) Cat C13 ACERT Tier 4 Final engine that is convenient to service. The drill also runs quiet at just 81.2 dB(A).
“The combination of the D220x500 S3 drill’s class-leading rotary torque and fluid pressure delivers optimized drilling and reaming performance in challenging ground conditions like rock,” added Michael. “More torque helps reduce the number of reamer passes crews need to make when widening a hole, and high fluid flow help protect tooling while maintaining the drill hole integrity and operational efficiencies.”
The D220x500 S3 also features a sliding vise that helps clamp the rod connection at different positions when reaming and pulling product, and includes a wireless remote for repositioning plus mounted cameras near the drive chuck, vise and rod handling areas for outstanding operator visibility.
For more information about the full line of pipeline horizontal directional drills, contact your local Vermeer dealer or visit vermeer.com.
Industry News, trenchless products
Company to offer product line through minority ownership and distribution partnership with Vacuum X-Traction Products Inc.
PELLA, Iowa, February 14, 2020 – Vermeer Corporation announced today it has purchased a minority equity investment in and signed a distribution agreement with Vacuum X-Traction Products Inc. (VXP). Through the agreement, VXP will supply a series of Vermeer-branded, high-capacity, truck-mounted vacuum excavators to be sold exclusively through Vermeer industrial dealers. The first of these products, the VXT500 Vacuum Excavator, will be introduced during the 2020 WWETT Show in Indianapolis on February 18.
The VXT500 is an eight-inch vac with an eight-yard spoil tank capacity. It is ideal for utility applications where a higher capacity machine with a smaller footprint is desired. The VXT500 joins a family of proven VXP-manufactured vacs featuring vacuum blowers that deliver 5,000-6,400 cubic feet per minute and spoil tank capacities ranging up to 16 yards. In addition, VXP has built and will offer a vacuum excavation truck equipped with a pressurized detachable box, and a truck with an extendable long-reaching boom for specialty applications.
This new lineup and strategic partnership with VXP are the next step in Vermeer’s commitment to offer the widest range of innovative and specialized vacuum excavation solutions across industries where soft-dig technology is in demand. Vermeer created a leading powerhouse for vacuum excavation solutions for the underground utility markets in 2018 after bringing together the McLaughlin and Vac-Tron brands. Adding a high-capacity product offering means Vermeer will have one focused product team working together with its dealers to provide one of the most comprehensive lineups of vac solutions on the market.
“Building on our strong Vermeer vac lineup and our recently introduced XR2 vacuum excavator, this VXP partnership will help us offer an even broader range of equipment for our customers to consider depending upon their unique jobsite needs,” said Doug Hundt, president of Vermeer Industrial Solutions. “From utility, to oil and gas, to industrial plant and environmental clean-up applications, these VXP products are proven to meet the specific demands of customers looking for high-capacity vac solutions that will improve their productivity.”
Based in Fort Morgan, Colorado, VXP was founded in 2014 by Gary Harms and Juan Mota, long-time innovators of vacuum excavation equipment. They will continue as majority shareholders and product development leaders through the new partnership with Vermeer. Their expertise and experience, combined with the product innovation Vermeer was founded on, will help drive the continued advancement of soft dig technology in the high-capacity arena.
“The needs for soft dig equipment are ever-changing with customers requiring a wide variety of products on a wide variety of jobsites. We are excited to partner with Vermeer and its dealers who are well equipped to offer and support our range of high-capacity solutions designed to help customers work more efficiently and cost-effectively,” said Harms.
VXP will begin supplying Vermeer machines to Vermeer dealers in mid-2020 with a focus first in North America, and later expanding into other regions of the world where large truck-mounted vacs are in high demand. For more information about these products, please visit vermeermvs.com/truckvacs.
About Vermeer Corporation
Vermeer delivers a real impact in a progressing world through the manufacture of high-quality agricultural, underground construction, surface mining, tree care and environmental equipment. With a reputation for durability and reliability, that equipment is backed by localized customer service and support provided by independent dealers around the world. To learn more about Vermeer, products, the dealer network and financing options, visit vermeer.com. Learn more about Vermeer MV Solutions by visiting vermeermvs.com.
Vermeer Corporation reserves the right to make changes in engineering, design and specifications; add improvements; or discontinue manufacturing at any time without notice or obligation. Equipment shown is for illustrative purposes only and may display optional accessories or components specific to their global region.
Please contact your local Vermeer dealer for more information on machine specifications.
Industry News, trenchless people, trenchless products, trenchless projects
In the trenchless excavation, horizontal directional drilling, and underground manufacturing industries, one family stands out as leaders in this close-knit community: The Barberas. Family Patriarch, James S. Barbera founded Barbco, Incorporated, a world class capital equipment manufacturer in these industries. In fact, his status is so renown and legendary, that in April, he will be posthumously inducted as a member of the Class of 2020 into the North America Society for Trenchless Technology’s Hall of Fame, joining a very elite and highly esteemed society of industry ground breakers. James S. Barbera has passed the torch onto his three sons, Anthony, David, and James A., who now own the family business, Barbco. The Barbera clan continues to drive the industry forward and now have brought the third generation of the family into this exciting field.
On January 2nd, grandsons Drake Barbera (son of Anthony) and James V. Barbera (son of James A.) along with co-owner Clay Gillian successfully completed their very first horizontal bore with their new company AccuLine Underground at an urban work site in Metuchen, New Jersey. AccuLine partnered with project General Contractor J. Fletcher Creamer & Son, Inc. to complete a 250 foot long crossing that was at a depth of 20 feet under the length of a busy city road skillfully avoiding numerous very critical city main utilities. To say that this 3,000 man hour project was challenging is a complete understatement.
The AccuLine team’s years of experience and deep knowledge of the industry was readily apparent before the first shovelful of dirt was removed from the job site. In his initial meeting with the job owners, Drake made a strong and convincing counter-proposal to the microtunneling option with his recommended approach using a conventional auger boring machine pushing a BMTA (boring machine tunnel attachment). Drake’s proposal proved to the winning combination, securing AccuLine this very prestigious and highly visible contract.
The crew faced numerous job site challenges ranging from old and forgotten infrastructure to rocky and sandy soils. Their expertise allowed them to make on site equipment modifications and adjustments coupled with some new to the field innovations to keep the job on line and on grade, dramatically saving the job owners both time and money. This highly successful initial foray into the Barbera family business as proven that the third generation of Barberas and their company, AccuLine Underground is a force to be reckoned with! Grandfather Barbera must be very proudly watching over his progeny!
Industry News, trenchless products, trenchless projects
Adaptable machine will begin bore at 11.6 m then size down to 9.9 m
In December 2019, the City of Dallas, Texas, USA unveiled the largest hard rock TBM ever to bore in the U.S. The 11.6 m (38.1 ft) diameter Robbins Main Beam TBM will excavate the 8 km (5 mi) Mill Creek Drainage Relief tunnel, and its size is not its only distinction. The adaptable machine will change size partway through the bore, to a more compact 9.9 m (32.5 ft).
The unique Robbins TBM will be used to dig a tunnel designed to provide 100-year flood protection for east and southeast Dallas, areas affected in recent years by severe storms. The tunnel will protect 2,200 commercial and residential properties, including Baylor Medical Center. The current drainage system in these areas was constructed 50 to 70 years ago, and only provides two to five years of flood protection. “The completion of the TBM assembly marks a major milestone in the Mill Creek Tunnel Project,” said Council Member Lee Kleinman, chair of the Transportation and Infrastructure Committee for the City of Dallas. “I’m thrilled to see this type of engineering marvel happening right here in Dallas.”
The dual-diameter aspect of the Robbins TBM will be a first-of-its-kind conversion process. The contractor, Southland/Mole Joint Venture (SMJV), will make the conversion underground about 2.8 km (1.8 mi) into the bore. The two diameters are needed as the upstream section of the tunnel is designed with a circular cross section and peak flow rate of 42 m3/sec (15,000 ft3/sec), while the downstream 2.8 km (1.8 mi) portion has a higher peak flow of 565 m3/sec (20,000 ft3/sec) and was initially designed as a horseshoe cross section. Using the TBM for the entire tunnel is less time consuming and costly. “Robbins and SMJV are working closely to create the safest and most efficient sequence for completing this conversion within the limits of the bore. The City of Dallas (Owner) and our Project Team are very excited to embark on this unique challenge,” said Nick Jencopale, Project Manager for Southland Holdings.
The Robbins TBM, named “Big Tex” with permission of the State Fair of Texas, has been designed with a specialized cutterhead including removable spacers and adjustable bucket lips to convert to a smaller diameter. The TBM will first complete its 11.6 m (38.1 ft) diameter section of the alignment, then back up about 21 m (75 ft) to a transition area for the conversion, which is expected to take six to eight weeks.
As the TBM bores, it will pass through Austin Chalk between 12 to 30 MPa (1,800 to 4,400 at depths from 31 to 46 m (100 to 150 ft) below the city. The route is potentially gassy, so probe drilling is mandatory throughout the project. Crews will utilize ground support including eight 3.9 m (13 ft) long rock bolts every 1.5m (5 ft) with wire mesh and channel straps as needed. The finished tunnel will be lined with a 380 mm (15 in) thick cast-in-place concrete lining.
“Big Tex will work 24 hours a day to excavate the tunnel with crews ranging in size depending on activities,” said Rachel Sackett, marketing and communications director for Southland Holdings. Based on previous work through similar geology, the project team expects TBM excavation to progress rapidly to an average of 25m (80 ft) per day, allowing the project to be completed on schedule in 2023.
Image 1: The 11.6 m (38.1 ft) Robbins Main Beam TBM is the largest hard rock TBM ever to be used in the U.S.
Image 2: A ceremony was held in December 2019 to mark the impending launch of the unique Robbins TBM, which will undergo a first-of-its-kind diameter conversion approximately 2.8 km (1.8 mi) into the bore.
Image 3: The 8 km (5 mi) Mill Creek Drainage Relief tunnel will provide 100-year flood protection for east and southeast Dallas, areas affected in recent years by severe storms.
Image 4: The adaptable Robbins machine will change size partway through the bore, to a more compact 9.9 m (32.5 ft).
Photos by Shannon Faulk
For more information/questions please contact:
Desiree Willis
Technical Writer
Email: willisd@robbinstbm.com
Direct: 253.872.4490
The Robbins Company
29100 Hall Street
Solon, OH 44139
USA
Industry News, trenchless products
January 2020 – Pipe Lining Supply introduced its Quik‐Coating System in 2017. Today we are happy to announce the Quik‐Coating 2020 System. This system has the exact same core functionality as the initial model with a few exterior changes that have been requested from our customers. These items include a
shorter unit (to fit in a standard cargo van), a stainless steel control plate, a scale shelf, a 4‐plug power strip, a powder‐coated (painted) frame and a tablet with important documentation pre‐loaded (no WiFi necessary).
Pipe Lining Supply is dedicated to research & development of all equipment and materials. This equipment improvement comes from many test trials and customer feedback. Being a leader in the industry is Pipe Lining Supply’s top priority.
About Pipe Lining Supply:
Pipe Lining Supply is a leader in the distribution of materials and equipment used in the lateral sewer lining and DWV rehabilitation businesses. The company was formed to support customers who need training and support as well as the equipment and materials to rehabilitate aging sewer laterals. Our
goal is to serve the industry with a complete warehouse stocked with the best products at the lowest delivered cost on a timely basis.
Our staff has many years of plumbing, excavating, pipe bursting, DWV coating, and, CIPP lining experience to share with its clients. Customer support is our #1 goal, we train and support installers throughout the USA to be the most knowledgeable and efficient in their goals.
For More Information:
Call: 888‐354‐6464
Visit: www.pipeliningsupply.com
Email: info@pipeliningsupply.com.
Quik‐Coating™ 2020 System shown with new improvements
March 10, 2020 – LAKE MILLS, Wisc. – HammerHead® Trenchless, a leading manufacturer of trenchless installation, rehabilitation, and replacement solutions for underground utility infrastructure, today announced a new addition to its award-winning line of Same Path™ technology: the NEW SLX1300 trenchless pipe extraction system for small diameter steel natural gas services.
